- Why do thermocouples go bad?
- Can a thermocouple work intermittently?
- Can you fix a thermocouple?
- Can you replace a thermocouple yourself?
- How much does it cost to replace a thermocouple on a gas fireplace?
- Can you clean a thermocouple?
- Can you bypass a thermocouple?
- How much does it cost to fix a thermocouple?
- Why does my pilot light keep going out?
- Can you overheat a thermocouple?
- How do you know if you have a bad thermocouple?
- Should the flame touch the thermocouple?
- What does a thermocouple look like?
- How do you test a pilot light on a thermocouple?
- How do you troubleshoot a thermocouple?
- Do thermocouples wear out?
- How long should a thermocouple last?
Why do thermocouples go bad?
The presence of oxygen causes a reaction in the thermocouple that can wear down the part and make the wires become thinner and more brittle.
Oxidation can be caused by a small amount of oxygen making its way into a sealed environment and reacting with the pure metal of the thermocouple..
Can a thermocouple work intermittently?
Intermittent break in old thermocouple. Bending or expansion causes an open circuit. Draft condition that was corrected by the plumber (misplaced vent louvers, covers, etc.) The thermocouple measures okay, open circuit, but not under enough load to actually drive the valve.
Can you fix a thermocouple?
If the pilot remains lit, but the main furnace doesn’t stay lit, it’s time to replace the thermocouple. Replacement thermocouples are in stock at most hardware and home improvement stores. Because they come in different sizes, take your faulty thermocouple to the store with you so you can make a correct match.
Can you replace a thermocouple yourself?
It’s easy to replace and a new one costs $5 to $10. Rather than trying to unfasten the thermocouple inside the water heater’s burning chamber, it’s easier to remove the whole burner and thermocouple assembly. … Then unfasten the three nuts that hold the thermocouple and the two gas tubes to the valve.
How much does it cost to replace a thermocouple on a gas fireplace?
Is it expensive to replace a thermocouple? Thermocouple Replacement – $20-$150 Calling a professional plumber to install a new thermocouple should only be up to $150. If you do the work yourself, you will only pay the price of the part which is about $20.
Can you clean a thermocouple?
The best way to clean your thermocouple is to use either a piece of steel wool or the coarse side of a sponge to gently clean off any soot or other remnants. You can use a pencil eraser to clean between the threads of the screw that connects the thermocouple to the control valve of your system.
Can you bypass a thermocouple?
So if you want to bypass the thermocouple you have to get rid of the spring mechanism. You can bypass the spring mechanism by simply using a screwdriver to pop out the little e-clip and take the valve off and problem solved.
How much does it cost to fix a thermocouple?
The thermocouple is an apparatus that senses whether the pilot light is lit and triggers the gas control valve. Repairs typically cost about $150 to have it done professionally, though a new thermocouple itself only costs about $20 on average.
Why does my pilot light keep going out?
If the pilot light goes out, the thermocouple senses the drop in temperature and signals for the gas valve to close. If you have a faulty thermocouple is the most common reason that your pilot light is malfunctioning. Over time your water heater will collect dirt, dust and other kinds of debris.
Can you overheat a thermocouple?
If the back end of your thermocouple bulb gets constantly overheated, it will fail. With excessive back pressure coming from the burner ports, thermocouples can get burned up quickly.
How do you know if you have a bad thermocouple?
If you can’t get the flame to light at all, and you’re sure the gas is on, there’s probably an obstruction in the pilot tube. If the flame lights and goes out when you release the gas control knob after holding it in for the recommended 20 to 30 seconds, that’s the sign of a thermocouple malfunction.
Should the flame touch the thermocouple?
The pilot flame should touch the thermocouple at a specific level. If the flame is blue and weak, and barely reaches the thermocouple, it needs to be stronger. If it extends well above the thermocouple, it’s too strong.
What does a thermocouple look like?
The thermocouple looks like a piece of metal tubing smaller than a soda straw. To find it, first locate the gas control box. This is the box that the main gas line enters, where you turn the gas on in the furnace. (On most furnaces, it also houses the button that you hold open or push to relight the pilot.)
How do you test a pilot light on a thermocouple?
Select the ohms or resistance option on your multimeter. Place one test lead on the side of the thermocouple and the other to the end that screws into the gas valve. If the thermocouple has proper continuity, a small resistance reading should be visible on the multimeter.
How do you troubleshoot a thermocouple?
Importantly, always make sure the tip of the thermocouple is directly in the pilot flame. If the tip is in the flame, you have held the nob on the gas valve down for longer than a minute, the pilot flame is strong and steady, and the pilot still does not stay lit, then you likely have a problem with the gas valve.
Do thermocouples wear out?
Like the other component parts in your furnace, the thermocouple can wear down over time, producing lower voltage than it should when heated. And the worst part is that you can have a bad thermocouple without even knowing. Therefore, inspecting and testing your thermocouple should be part of your furnace maintenance.
How long should a thermocouple last?
one yearIn effect, new thermocouples were installed into contaminated tubes, causing the degradation of the sensors and generating greater than a 100°F shift in accuracy. In this scenario, thermocouple life, which should have been close to one year, was shortened to within a week.