Honeywell Wv8840a Thermocouple

How long does a thermocouple last?

one yearIn effect, new thermocouples were installed into contaminated tubes, causing the degradation of the sensors and generating greater than a 100°F shift in accuracy.

In this scenario, thermocouple life, which should have been close to one year, was shortened to within a week..

How do you check a thermocouple?

Place one test lead on the side of the thermocouple and the other to the end that screws into the gas valve. If the thermocouple has proper continuity, a small resistance reading should be visible on the multimeter. Many multimeters also indicate continuity with an audio alert.

Can a thermocouple work intermittently?

Intermittent break in old thermocouple. Bending or expansion causes an open circuit. Draft condition that was corrected by the plumber (misplaced vent louvers, covers, etc.) The thermocouple measures okay, open circuit, but not under enough load to actually drive the valve.

Why does my thermocouple keeps burning out?

It’s Dirty. Soot buildup on the thermocouple may block the flame. Under constant exposure to a hot flame, a thermocouple wears down over time. Even a slight residue can make the thermocouple malfunction.

How far should thermocouple be from pilot?

The pilot light should be replaced if it does not stay lit. Look at the pilot light’s color if it’s burning. A pilot flame with a yellow tip should be strong enough to cover 1/2 inch at the end of the thermocouple tip.

What does a thermocouple look like?

The thermocouple looks like a piece of metal tubing smaller than a soda straw. To find it, first locate the gas control box. This is the box that the main gas line enters, where you turn the gas on in the furnace. (On most furnaces, it also houses the button that you hold open or push to relight the pilot.)

What would cause a pilot light to keep going out?

Usually, a problem with the thermocouple causes the pilot light to go out. The thermocouple is the small copper rod that the pilot light hits. The thermocouple’s job is to shut a gas safety valve if the pilot light goes out. That’s important because gas is always being supplied to the pilot to keep the flame lit.

How much does it cost to repair a thermocouple?

The thermocouple is an apparatus that senses whether the pilot light is lit and triggers the gas control valve. Repairs typically cost about $150 to have it done professionally, though a new thermocouple itself only costs about $20 on average.

How do you know if you have a bad thermocouple?

If you can’t get the flame to light at all, and you’re sure the gas is on, there’s probably an obstruction in the pilot tube. If the flame lights and goes out when you release the gas control knob after holding it in for the recommended 20 to 30 seconds, that’s the sign of a thermocouple malfunction.

Can I replace a thermocouple myself?

It’s easy to replace and a new one costs $5 to $10. Rather than trying to unfasten the thermocouple inside the water heater’s burning chamber, it’s easier to remove the whole burner and thermocouple assembly. … Then unfasten the three nuts that hold the thermocouple and the two gas tubes to the valve.

What causes a thermocouple to fail?

Changes in temperature can cause regular expansion and contraction in metal, which will cause thermocouples to weaken over time. After enough time, metal fatigue can cause a thermocouple to break. … If thermocouples start to give out unusual readings, it may be suffering from metal fatigue.

Can a thermocouple be cleaned?

The best way to clean your thermocouple is to use either a piece of steel wool or the coarse side of a sponge to gently clean off any soot or other remnants. You can use a pencil eraser to clean between the threads of the screw that connects the thermocouple to the control valve of your system.

How much should a plumber charge to replace a thermocouple?

Calling a professional plumber to install a new thermocouple should only be up to $150. If you do the work yourself, you will only pay the price of the part which is about $20.

Can you bypass a thermocouple on a water heater?

The thermocouple, which operates as a safety device, turns the gas supply off when the pilot light goes out. If the thermocouple is not getting any heat, the pilot light for your heater will not stay lit. Hold the ignition to bypass the thermocouple, and then give the heat sensor roughly 30 seconds to heat up.

Do thermocouples wear out?

Like the other component parts in your furnace, the thermocouple can wear down over time, producing lower voltage than it should when heated. And the worst part is that you can have a bad thermocouple without even knowing. Therefore, inspecting and testing your thermocouple should be part of your furnace maintenance.

Is it hard to replace a thermocouple?

If no flame is present, the sensor stops or prevents the flow of gas from the gas valve, thus preventing the dangerous situation of gas flowing into the appliance when there is no flame to burn it. Flame sensors and thermocouples are simple parts that wear out and fail over time, and most are easy to replace.

Does length of thermocouple matter?

The length of a thermocouple has no effect on its measurement accuracy or its ability to transfer the signal to the instrument. In other words, thermocouples do not experience “voltage drops” or power loss along its length as a high current power line might possess.

Are thermocouples universal?

Universal Thermocouples. Universal thermocouples, as the name implies work on most water heaters. They are available online and in home supply stores for a reasonable cost. The length and the thread type are the two concerns when purchasing one.

Can you fix a thermocouple?

If the pilot remains lit, but the main furnace doesn’t stay lit, it’s time to replace the thermocouple. Replacement thermocouples are in stock at most hardware and home improvement stores. Because they come in different sizes, take your faulty thermocouple to the store with you so you can make a correct match.

What happens if a thermocouple fails?

When a thermocouple fails in your control system, bad things happen. The impact may be minimal, or it can mean hundreds of thousands of dollars in lost product or delayed production. Just the fact that you have to shut down and replace a thermocouple means lost revenue.

What’s the difference between a thermopile and a thermocouple?

The main difference between Thermocouple and Thermopile is their method of measurement. The thermocouple is a thermoelectric instrument, while the thermopile is an instrument that modifies thermal energy into electrical output.